Advanced Technology

Custom Moulded Orthoses

Using advanced 3D printing and milling technology, we create custom foot orthotics that correct alignment and improve function.

Custom Orthoses
Custom Orthoses

Precision Crafted Support

By analyzing your gait and foot pressure, we design orthoses that correct alignment, redistribute pressure, and improve overall function. Our 3D printing technology allows for precise, lightweight, and durable orthoses.

  • 3D printed for lightweight strength
  • Precision corrected alignment
  • Thin and unobtrusive designs
  • Sport-specific options available
  • Materials chosen for your activity level
  • Designed to fit your footwear
2-5 years

Functional Orthoses

Correct biomechanical abnormalities and control motion

1-2 years

Accommodative Orthoses

Cushion and protect sensitive areas

1-3 years

Sport Orthoses

Designed for specific athletic activities

2-4 years

Dress Orthoses

Low profile designs for dress shoes

How We Make Your Orthoses

Manufactured in-house using 3D scanning and printing technology for precision and fast turnaround.

1

Assessment

Comprehensive foot and gait assessment to understand your needs

45-60 min
2

3D Scan

Precise digital capture of your foot shape using portable scanners

15 min
3

Design & Manufacture

CAD design and 3D printing or milling of your custom orthoses

1-2 weeks
4

Fitting & Review

Final fitting, adjustments, and wearing-in guidance

30 min

Materials & Construction

We select materials based on your condition, activity level, and footwear requirements.

EVA (Ethylene Vinyl Acetate)

Soft, cushioning material. Ideal for accommodative orthoses and sensitive feet.

Best for: Diabetes, arthritis, general comfort

Polypropylene

Firm, supportive material. Provides strong biomechanical control.

Best for: Overpronation, flat feet, sports

Carbon Fibre

Lightweight, thin, and very strong. Maximum control in minimal space.

Best for: Running, cycling, dress shoes

3D Printed Nylon

Custom lattice structures for precise support and cushioning.

Best for: Complex corrections, variable stiffness zones

Conditions We Treat

Plantar fasciitis
Flat feet
High arches
Heel pain
Metatarsalgia
Shin splints
Knee pain
Hip pain
Lower back pain
Overpronation

Frequently Asked Questions

Step Into Comfort

Book an assessment at our Tamworth or Newcastle clinic to see how custom orthoses can improve your foot function.